Automobile & Fabrication

Driving the Future of Automotive Manufacturing

At Stara Precision Industries, we specialize in delivering cutting-edge automotive manufacturing solutions that blend technology, quality, and innovation. From prototyping to mass production, our precision metal forming, fabrication, and tooling systems support leading automotive OEMs and Tier-1 suppliers in achieving consistent performance, safety, and efficiency.

Our manufacturing facilities are equipped with advanced CNC machining, robotic welding, and automated inspection systems to ensure the highest standards of precision and repeatability. Every process is designed to align with global quality benchmarks like ISO/TS 16949 and IATF standards.

Precision Engineering

High-accuracy machining and forming processes ensure every automotive part meets tight tolerances and design integrity.

Tooling & Fabrication

Custom die, mold, and fixture manufacturing supports complex automotive components across body, chassis, and engine systems.

Innovation & Automation

Smart automation and robotics drive consistency, speed, and safety across our production floors.

Tool Design

Our in-house Tool Design Division is a strategic asset that powers precision, performance, and productivity across the metal forming and fabrication value chain. our in-house Tool Design Division is a strategic asset that powers precision, performance, and productivity across the metal forming and fabrication value chain.

dvanced Metal Forming Tooling:

Expertise in designing progressive, compound, and transfer dies tailored for complex geometries, high-strength materials, and tight tolerances

Fabrication and Assembly Jigs/Fixtures:

Custom fixture design for welding, bending, trimming, and component location—ensuring consistency, ergonomics, and cycle time optimization

3D Design Integration:

Proficient use of cutting-edge CAD/CAM platforms (e.g., AutoCAD, CATIA, SolidWorks) to simulate manufacturability and proactively reduce iterations

DFM-Driven Approach:

Designs are developed with manufacturability, maintainability, and cost-efficiency at the core—ensuring smooth downstream operations Our tool design capability is more than just technical excellence—it’s about building the foundation for flawless manufacturing. Whether it’s a high-volume stamping tool or a specialized fabrication fixture, we engineer with purpose and precision.

Engineering

our engineering function is the backbone of innovation—merging precision, agility, and sustainable design thinking to deliver intelligent solutions across metal forming, fabrication, and assembly.

Process Engineering:

Proven expertise in developing robust metal component designs with manufacturability and performance built-in, Cross-functional process planning using APQP, PFMEA, and control plan integration

Design for Manufacturability (DFM) & Design for Assembly (DFA):

Early-stage engineering support to optimize cost, quality, and tooling performance, Value engineering and re-engineering to enhance part functionality and reduce waste

everse Engineering & Prototyping:

Rapid development cycles for part reverse engineering, feasibility assessment, and first-article validation, Close integration with toolroom and production for seamless prototype-to-production transitions Our engineering team doesn’t just deliver designs—they build future-ready, customer-aligned, and sustainability-conscious solutions that power global competitiveness.

Toolroom

our Tool Room is more than just a manufacturing cell—it is the engineering heartbeat of our operations, enabling high-precision tooling solutions that drive quality, repeatability, and production agility across metal forming and fabrication.

In-House Tool Manufacturing:

Full-spectrum tooling capability for forming dies , blanking tools, trimming fixtures, and fabrication jigs

Tool Maintenance & Refurbishment:

Preventive and predictive maintenance programs ensure tool longevity and zero-disruption production

Precision Machining Infrastructure:

Jig boring machine, wire-cut EDM, surface grinders, and high-accuracy milling machines

Rapid Tool Development Cycles:

Seamless collaboration with design and engineering teams for fast turnaround of new tools and modifications

Prototyping

At VJS Auto Components, prototyping is not just a step—it’s a strategic enabler of innovation, customer collaboration, and market readiness. Our rapid and reliable prototyping function transforms concepts into tangible solutions with agility, precision, and design intelligence.

Rapid Part Prototyping:

Quick turnaround of functional prototypes for metal components, assemblies, and tooling validation, Support for design iterations, form-fit-function analysis, and pre-series evaluations

Integrated Engineering Support:

Close collaboration with design, tool room, and process engineers for seamless feasibility validation, application of DFM/DFA principles to ensure production-aligned solutions, soft tool setups and modular fixture design for agile trials Our prototyping capabilities help bridge design intent and manufacturability empowering customers with clarity, speed, and production confidence.

Stamping

our Stamping Facility is designed to deliver high-volume, high-precision metal components that meet the demands of modern automotive and industrial applications. Backed by robust infrastructure and deep tooling expertise, our stamping operations are the cornerstone of our manufacturing excellence.

Press Range & Capacity:

Equipped with mechanical and hydraulic presses ranging from 40T to 400T for flexible production, supports deep draw, progressive, compound, and blanking operations across complex geometries

Tool & Die Integration:

In-house die design and maintenance ensures tight control over quality, lead time, and process stability, seamless integration between stamping tools, jigs, and downstream fabrication

Material Versatility:

Handles a wide range of materials including CRCA, HR, stainless steel, aluminium, and coated substrates, Material traceability systems ensure conformance to customer and regulatory requirements From prototype to production, our stamping operations blend engineering rigor with manufacturing agility ensuring every part meets the highest standards of form, fit, and function.

Fabrication

our Fabrication & Assembly facility serves as a critical bridge between design intent and final product realization. Powered by advanced processes, skilled craftsmanship, and cross-functional integration, we deliver assemblies that are robust, reliable, and production-ready.

Metal Fabrication:

Press brake, shearing, punching, and notching across sheet metal and structural parts, MIG/TIG/Spot welding operations with fixture-supported precision for consistent joins, specialized fabrication for brackets, housings, enclosures, and formed components

Mechanical & Structural Assembly:

Modular assembly of sub-systems with mechanical fasteners, bushings, seals, and threaded inserts

Weld Fixture & Jig Support:

In-house design and maintenance of custom fixtures to ensure repeatability and operator ergonomics, Process Poka-Yoke and lean layout for efficient part flow, Skilled welders, fabricators, and assembly operators with rich hands-on experience Whether it’s a safety-critical structural weldment or a precision-machined bracket ready for integration, our fabrication and assembly line ensure form, function, and fit all delivered with trust and timeliness.

Painting

we take surface finishing to the next level with our state-of-the-art Powder Coating Facility, offering a premium, environmentally responsible alternative to solvent-based wet painting systems.

Eco-Conscious Technology:

VOC-free and energy-efficient, our powder coating process supports clean, sustainable manufacturing practices

Superior Durability:

Provides a tough, corrosion-resistant finish that withstands harsh environments and enhances product life

Aesthetic & Functional Excellence:

Delivers consistent color, gloss, and texture across high-complexity parts—ideal for automotive, structural, and industrial applications

Advanced Surface Preparation:

Multi-stage pre-treatment with a meticulous wash cycle ensures complete removal of oil, scale, and contaminants—right down to the bare metal

High-Volume Coating Line:

Designed for speed, consistency, and precision—supporting a broad range of components with controlled film thickness

Quality First:

In-line inspections, cure testing, and finish validation ensure every part meets stringent appearance and performance standards From corrosion protection to enhanced brand appeal, our powder coating and surface finish solutions ensure your components look good and last longer with a footprint that respects the planet.

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Advanced Surface Preparation

Multi-stage pre-treatment with meticulous wash cycle ensures complete removal of oil, scale, and contaminants—right down to the bare metal.

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High-Volume Coating Line

Designed for speed, consistency, and precision—supporting a broad range of components with controlled film thickness.

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Quality First

In-line inspections, cure testing, and finish validation ensure every part meets stringent appearance and performance standards.

From corrosion protection to enhanced brand appeal, our powder coating and surface finish solutions ensure your components look good and last longer—with a footprint that respects the planet.